5/31/14

Front suspension... part 2 / Rear end... part 4 / Blasted... part 15

I was gonna go a different route removing the spring on the passenger side but I figured since it worked on the drivers side, I'd just go ahead and do it the same way.

The spring compressor was dropped down thru the shock opening...
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
the other spring grip was inserted from below, threaded onto the rod, positioned around the coils and the spring compressed to remove pressure from LCA.. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
a safety chain was installed on the spring and the LCA dropped away...
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
then the spring was slowly released into a box of empty boxes to absorb the remaining pressure.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
With the spring removed, the rest of the suspension components were removed. Here is the LAST REMOVABLE PIECE BEING LIFTED AWAY. All that remains intact is the body mounted to the frame.

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Here are all the front suspension parts laid out awaiting blasting, disassembly, repair, detailing and reassembly. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 The carrier was rebuilt, reassembled and new bearings installed on the axles...

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 With the front suspension parts removed, I finished sand blasting the front end of the frame....

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
While I had the sand blaster out again, I started blasting the core support....
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(OOPS MISSED A SIDE!)  but the hopper ran dry, it was hard to get the support illuminated so I could see what I was doing and I was wringing wet with sweat, so I called it a day and headed home.
 
Next weekend I'll continue to sand blast the items too large for the blast cabinet and then once I have everything blasted it will be time to clean all the sand from the nooks and crannies and start painting the chassis and underbody of the car. I am really looking forward to the start of final prep and reassembly!!

Stay tuned.............

ZEBRA 3 OUT

5/17/14

Front suspension - part 1.5

Well my buddy Jim and I had started pulling the front suspension a couple weeks ago and then hit a snag trying to remove the front strut rods. So rather than tearing something up, we called it a day so I could seek the advice of the guys on the Gran Torino Sport forum. Good thing I did because I found out the bolts are splined/serrated to index into the lower control arms... that would have been a real mess if I had buggered the strut rods up!

Anyway, today I got both the front strut rods removed as well as the drivers side front suspension. That was another adventure... With no engine in the car, I had no weight up front to allow me to place a jack under the lower control arm and slowly lower the arm as the spring expanded, so I would have to compress the spring to release the pressure off the LCA. I tried using a coil spring compressor I got from Advance Auto Parts like you are supposed to, but I couldn't get a good grip on the springs AND get the threaded shaft to exit thru the top shock mount so I could compress the spring enough to release the pressure, so I went with plan B.

One of the guys on the GTS forum said had run into the same situation I was in and he compressed the spring into the spring frame pocket, disassembled the suspension then released the pressure off the spring, so I removed the threaded part of the compressor from the threaded shaft, dropped the shaft and the "free wheeling" hook assembly down thru the shock mount then fed the threaded hook assembly up thru the lower shock opening, started it onto the threaded shaft, hooked a couple coils and started compressing the spring. It worked pretty slick compressing the spring into the frame cavity. Once I had it compressed enough to take the majority of the pressure off the lower control arm, I removed the castle nuts from the ball joints and commenced disassembling the suspension.

As the LCA began to drop down, the coil spring began to cock forward. I stopped for a minute once the control arm was fully down to see what the spring was going to do but once it cocked forward it found it's resting spot so I continued to remove lower control arm. With the arm removed, I began to slowly release the pressure on the spring. As it got close to the end of the compressor threaded shaft, I stopped and checked to see how much pressure was still on the spring. While it was no where near what it was when I started releasing the pressure, there was still some force left in the spring and I didn't want to release it from the compressor unrestrained. I took the chain off my engine hoist and hooked one end around the last coil of the spring then wrapped the chain up over the frame and back around to the captive coil and hooked that end around the coil as well.I then found and old tire and a box full of smaller boxes that I had been keeping to store assembly ready parts in and place the tire and the box-o-boxes under the spring so once the threaded hook assembly unthreaded from the compressor shaft, the spring could shoot into the boxes and tire to absorb it's remaining energy. With everything in place, I climbed up onto the frame crossmembers (so I would be out of harms way) and finished releasing the spring. While there wasn't too much energy left in the spring, it did release with a bang! LOL

With the spring out of the way, I finished removing the upper control arm.....



































































































Next week I'll remove the passenger side suspension then finish sandblasting the frame and then the fun begins cleaning all the sand from every nook and cranny of the frame and body and getting all that prepped and painted so reassembly can commence and get her back to the team at F3!

Until next time............

ZEBRA 3 OUT

5/4/14

Rear end... part 3

Disassembled the carrier, knocked off the casting flash, smoothed and radiused the edges of the pinion support and housing and cleaned everything for rebuild... and the new Yukon Gear & Axle 3.89 ring and pinion, trac-lok clutch kit, bearing set, crush sleeve eliminator kit and fluid and friction enhancer all arrived on Friday so full steam ahead on the carrier overhaul!







































































We then started pulling the front suspension off the car. Got the sway bar and calipers off and then started on the strut rods. Loosened the nuts on the front of the bars and removed the nuts from the bottom of the control arms and hit a snag.... We couldn't get the bolts loose from the top side of the lower control arms securing the strut rods. So rather than tear something up, I decided to call it a day and seek the wisdom of the GTS Forum! Thankfully they came to my rescue so next weekend I hope to have the front suspension off the car and ready for final blasting.

Then the fun of cleaning the sand out of all the nooks and crannies of the frame and body... WOO HOO!

Until next installment...

ZEBRA 3 OUT