3/20/12

SUCCESS!


Well was finally successful in getting the engine and transmission out of the the Tomato Saturday and it was harder that I remember pulling engines to be!! Might be because I had several things working against me? Here's how things went....

First order of business was to make some room for pulling the drivetrain. I had the roof skin setting on a couple saw horses in front of the car that would definately limit my working area, so I had to find a safe place, out of the way, for the skin until I got the engine and tranny out. I looked around and thought "what safer place than back on the car?", so I gingerly got hold of it and eased it back into place on the Torino.

















Next thing was to get the engine hoist up to the second floor. Rolled pretty easily on the concrete, but rolling it up the wooden access ramp, which is covered with expanded metal for traction, was a real PITA and should have been my first clue of the trouble which lay ahead!

With the cherry picker now on station, I then removed the transmission crossmember. I had to raise the transmission as high as possible, push the passenger side of the crossmember as far forward as possible and the driver side as far rearward as possible. Then, after getting a good grip on the driver side of the crossmember, a firm yank to the rear and out it came. CAUTION: the crossmember is VERY HEAVY so make sure you are out of the way when it falls...  ouch!

Now that the crossmember was out, I attached the lifting chain to opposite sides/ends of the engine and naturally, the chain was a bit too long (go figure!) so I had to choke it up a bit near the center. I rolled the lift into position, adjusted the grip on the chain so it would pick the engine straight up and started my first attempt....

NOTHING. The lift wouldn't move an inch. WTH?? I looked and the small diameter steel wheels on the lift were rotated 90 degrees to the direction I wanted to go and were wedged between the floor boards, so I set the engine back down, rolled the lift deeper into the car and rolled it back out to where I had it to re-orient the wheels in the right direction. Rehooked everything, lifted and rolled about 1" before getting stuck again. I fought it for another 45 minutes or so until I was ready to go postal, then decided I needed to call in reinforcements. A call to my brutha from a diff'runt Mutha, Jim Conley, and I had the Cavalry on the way!

When Jim arrived we were able to move it out another 3" or so until the exhaust manifolds started hitting on the control arms. We removed the manifolds from the heads to gain extra inches on both sides of the engine (made it soooooooooooo much easier!) and renewed our pull. Was moving forward, but we were experiencing resistance from someplace?? A closer look revealed the transmission cooler lines were clipped on the backside of the engine crossmember on the passenger side! On all the Ford smallblocks I had ever pulled, the cooler lines were clipped along the oil pan rail and came out with the drivetrain, so I neglected to look at how they were on a 460/C6. I had boogered mine up pretty good before I realized what was preventing the assembly from coming forward smoothly. Removed the clip and WHA-LA the engine and tranny were free! We set the assembly down on an old tire pressed into service as an engine bed and unhooked the hoist.








(check out those mangled cooler lines!!)






















Before Jim departed I had him to help me take the lift back down the ramp to the service area. Was soooooooooooooooo much easier going down! LOL

With the Tomato much lighter, I was able to roll the Torino back and take up the old plastic which I had on the floor to prevent fluid leaks from seeping thru the floor and onto the service area below. Picked up all the loose debris from the floor, rolled out new plastic and moved the vehicle back onto her spot....


WHEW, she wore my hinney out this weekend, but the blood, sweat and tears were worth it knowing I am another step closer to having her ready for the body shop! A few more little items to take care of and off she goes!

I again want to give Jim Conley a great big THANK YOU for saving the day and helping me wrestle that 600lb hunk of cast iron out of the car... I OWE YA BIG TIME BRUTHA!!

Stay tuned....

ZEBRA 3 OUT

3/12/12

One more step...

A little more progress this weekend. Had to break out the sawsall because of the stubborn catalytic converter hardware... then I ran into issues getting the transmission crossmember out. Well everything is awaiting the cherry picker and dropping the crossmember (I know what to do now to get it out thanks to the guys on the GranTorinoSport.org forum!) and the drivetrain will be out and on the floor. A few shots of my progress on Saturday....





















































Well until next time....

ZEBRA 3 OUT

3/8/12

Up in the air...

Well another babystep last weekend. I got her up in the air and on jack stands but the catalytic converter/exhaust hardware kept me from getting any farther. Soaking the nuts in penetrating oil but if that doesn't do the trick, OUT COMES THE SAWSALL!!











































Goal for this weekend is to get the drivetrain out of the car.

More to come....

ZEBRA 3 OUT

2/21/12

Another step forward

Made a bit more progress this past weekend… I got the core support out of the way! Wasn’t too bad a job after all. Took my time and measured a few things thinking I would also be removing the core support body insulators as well. The upper bushing is threaded onto the attaching bolt and no really good way to grab it and keep it from turning as you unscrew the bolt, so I decided to just leave them in place since they were still firm and pliable. I will try and get a bit of POR 15 under them… somehow!
















For those interested, the assembled height above the frame horn was about 1 1/4"….
















There was a nut and thick washer on TOP of the core support….






























Then a thicker washer (and shim on passenger side) sat on top of the upper core support insulator bushing…
















Here is the passenger side hardware stack….
Drivers side was the same only without the teardrop shaped shim.

The opening in the bottom of the core support is a large obround hole…
Next up is removal of the engine and transmission, then (HOPEFULLY) off to the body shop!

Until next time…

ZEBRA 3 OUT

2/14/12

Moving Forward

Well was able to get a bit more work done on the Torino. Went over on Saturday and got all the interior insulation and padding packaged up and ready to send out for reproduction. Once that was accomplished, I turned my attention back to the core support.
















First order of business was to remove the core harness, power steering cooler and then pull the AC condenser and brackets from the support…..











 




Next, I drained the radiator, removed the hoses and transmission lines and pulled the unit…







 








With all the major items removed, I then examined the core support mounting bushing hardware and decided to give each a good dousing of penetrating oil to help with their removal. While that was working, I measured the assembled height of each bushing and found them both to be 1 1/4"…





























I decided to chase the threads of each of the bushing bolt prior to removal to prevent any complications with disassembly, but couldn’t find my deep well 1” socket to drive the die! I hit everything with another coat of penetrating oil to continue soaking thru the rust until my next visit.

Prior to my departure, I had two visitors to the shop that I hope will be cause for a BIG ANNOUNCEMENT in the coming days!

STAY TUNED…..

ZEBRA 3 OUT

1/13/12

Carolina Chem-Strip 2

Got my last piece of sheetmetal back from Carolina Chem-Strip. I'll let the pictures do the talking....

BEFORE....


AFTER....


BEFORE....


AFTER....


Man, the process gives AWESOME results... I wish I could have had them do the ENTIRE TORINO!!

Until next installment...

ZEBRA 3 OUT

1/5/12

Holiday Fun - part 3

Being off the week between Christmas and New Year allowed for a few more play days, but like all good things, they were over before I knew it. I did however make some decent progress on the Tomato….

First order of business was to get the shifter assembly out so the hump and floor could get painted with POR-15. Once it was removed it became obvious the shifter hump would also have to be pulled to allow for the shifter cavity to get cleaned and painted as well…



Next step was to remove the sheet metal screws and break the shifter hump free of the floor…



clean up the floor…



then clean up the hump….



and the reinforcement plate…


With those parts ready for paint, I turned my attention to the driver side firewall and floor. I once again removed the dash reinforcement and pedal/column support and finished removing the speedometer cable and cruise speed sensor. I then cleaned the insulation adhesive from the cowl and wiped down the inside of the firewall, cowl and floor with thinner and applied a coat of POR-15…




as well as painting the shifter hump and backing plate…


I also wiped down the dash reinforcement, braces and pedal/column support with thinner and shot them with a coat of Eastwood's DIAMOND CLEAR for bare metal to protect the raw metal. I also repainted the black portion of the brake pedal…




With the interior painting out of the way, I focused on getting the engine side of the firewall cleared off so I could begin prepping it for paint as well. I pulled the start/charge wiring harness, vacuum lines, wiper assembly and cruise control servo and laid the engine/front lighting wiring harness aside.





Next installment, I hope to be pulling the radiator support and components in preparation for removing the engine/transmission and putting the car on a rotisserie to allow for final cleaning and painting of the undercarriage.

Stay tuned….

ZEBRA 3 OUT